Application / Instructions |
Insulating Coating must be mixed and applied properly to achieve all of its insulating qualities.
If directions are not followed, product will not achieve full insulating benefits. Failure to follow directions will void all warranties.
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¢Æ¢Æ Equipment needed for application :
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-. Airless spray system - min. 1.0 gallons per minute at 3000 psi.
-. Recommended sprayer Graco Bulldog or equivalent.
-. 3/8" Spray hose line ONLY! NO 1/4" LINES OR WHIPS.
-. Reversible nozzle with tip size .017" - .025". Fan size depends on area to be sprayed. Flats use 4-5" fan, pipes and other constrictive areas use 2-3" fan.
-. Graco FLEX PLUS GUN or Contractor gun (filters removed) with swivel base.
-. Respirator or dust mask, paint suit or similar clothing.
-. 1/2" Drill motor with reverse setting.
-. 1/2" Sheet rock mud mixing paddle
-. Scrapper or putty knife
-. Pail opener
-. Strainer - #6 mesh style or Fry basket
-. Hopper or other 5 gallon pail
-. Access to water
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¢Æ¢Æ Directions for Spraying Application :
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1. Upon receiving Insulating Coating, please inspect physical appearance of container. Make sure that product is free of any punctures or tears.
2. Insert Mud mixing paddle into coating. Push paddle to bottom of container. Be careful not to splatter contents out of pail. Pull paddle from bottom to top slowly. This will draw the acrylic binder throughout product. Repeat this step 5-8 times.
3. Place feet on sides of pail to hold pail from spinning. Slowly turn drill motor on reverse setting. Stir on reverse setting only! Reverse setting will insure that paddle will not scrape sides of pail and contaminate contents. Stir product until it resembles a milkshake like consistency (20-40 seconds). Over mixing will destroy particles, thereby reducing insulating capabilities. Product should be free from any large particles. DO NOT ADD WATER TO PRODUCT! Adding water will diminish insulating capabilities.
4. Place strainer in another 5-gallon pail or large hopper. Strain product through device into pail or hopper. This is to insure that product is free of small unmixed particles or contaminants. Make sure that strainer is cleaned between each new pail poured through strainer. This will expedite the straining process
5. Flush all solvents from sprayer prior to application of coating and remove all filters from gun and sprayer. This is very important to make sure that insulation is not filtered. It is a good practice to let sprayer flush and then recirculate with water before insertion into product. Place pickup nozzle in product pail or hopper and prime product throughout sprayer. When product consistency is thick like through tip of gun, place reversible nozzle on gun and insert tip. (Tip size depends on area sprayed. Common tip size is 517" - 525"). Product is now ready for application to substrate.
6. Spray product onto substrate in a methodical fashion. Remember that this is a COATING, NOT PAINT. It is very important to insure an even coat throughout substrate. Failure to do so will result in diminished insulating capabilities. Coat thickness should not exceed 20 mils in any one application. One pass with gun is normally a 5-mil application on flat substrate.On vertical substrates, spray light first coat 10-12 mils and let product tackup. This will create better surface adhesion and prevent sliding of product due to overmilage. It is better to do light coats on verticals rather than one heavy one. More passes with less mils dry faster than less with heavier milage. Insulation is also increased with lighter passes.
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7. Let product dry between coats. Most surfaces should dry within one hour on typical 70¡Æ - 90¡Æ F days.
times will be extended with high humidity or if colder conditions exist.
Coating may be applied in 20 mil layers and no limitations on total coating thickness exist.
Less milage and more successive passes with the spray gun will result in less overall dry time, smoother application and less waste of product.
8. Cleanup is simple. Wash sprayer and all tools with water. Overspray may be cleaned with soap, water and a good deal of scrubbing.
Remember to lubricate sprayer and use type of thinner or other means to insure spray system will not rust or clog.
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| 9. Touch up may be accomplished with small brush.
To brush, make sure product is thoroughly mixed. Insert brush into water. Place brush into product and brush in one motion.
Areas will slowly buildup over time. Be patient. Brushing is only recommended for small areas.
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FIRST AID :
If exposed to eyes: Flush eyes with clean water. Skin contact: Wash with soap and water.
If redness persists, seek medical attention.
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CAUTION :
Proper OSHA approved respirators and goggles are recommended for your protection when using this product.
Use only with adequate ventilation. When applying in closed area, open doors and windows or use other means to ensure fresh air circulation or forced ventilation during application and drying.
If you experience eye watering, headaches, or dizziness, increase fresh air or wear respiratory equipment.
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OTHER :
Substrates must be free of rust, dirt, grease, etc.
Product adhesion is only as good as the substrate to which it is applied. On new metal surfaces, a vinegar wash is recommended.
Metal surfaces such as steel should have a zinc-based primer before application of INSULATING COATING.
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